This document establishes a procedure for verifying that the manufacturer of special materials for the petroleum, petrochemical and natural gas industries has sufficient competence and experience of the relevant material grades of metal, and the necessary facilities and equipment, to manufacture these materials in the required shapes and sizes with acceptable properties according to the applicable standard, material specification and/or material data sheet specified by the purchaser. This document is applicable to manufacturers of various materials, product forms and manufacturing processes when specified by the purchaser. This document has been established considering especially, but not exclusively: a) duplex stainless steel; b) high alloyed austenitic stainless steel; c) nickel-based alloys; d) titanium and its alloys. This document is also applicable to the processes of induction bending and strain-hardened products.
Tämän julkaisun valmistelusta Suomessa vastaa SFS Suomen Standardit, puh. 09 149 9331.
Sisällysluettelo
Foreword
Introduction
1 Scope
2 Normative references
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
3.2 Abbreviated terms
4 Responsibilities
4.1 Purchaser's responsibilities
4.2 Manufacturer’s responsibilities
4.3 Qualifying Company’s responsibilities
5 Conformity assessment of manufacturers
5.1 Conformity assessment
5.2 Basis for assessment of manufacturers
5.3 Evaluation for conformity
5.4 Review of manufacturing procedure conformity record (MPCR)
5.5 Statement of conformity
6 Validity of the manufacturer procedure conformity record (MPCR)
6.1 Term of validity
6.2 Renewal of the MPCR
6.3 Transitional requirements
7 General requirements
7.1 Knowledge and relevant experience
7.2 Manufacturing facilities and equipment
7.3 Subcontractors and suppliers
7.4 Quality requirements for test laboratories and manufacturers of welded products
8 Manufacturing procedure summary (MPS)
8.1 General
8.2 Content of the manufacturing procedure summary (MPS)
9 Heat treatment
9.1 Facilities and equipment
9.2 Heat treatment procedure
9.3 Verification of heat treatment procedures
10 Verification of the manufacturing process
10.1 Objective of verification testing
10.2 Essential variables
10.3 Qualification testing
10.4 Welding procedure qualifications
11 Manufacturing procedure conformity record (MPCR)
11.1 General
11.2 Content of manufacturing procedure conformity record (MPCR)
11.3 Required copies and distribution of manufacturing procedure conformity record
Annex A Manufacturing Procedure Summary front page and examples (informative)
Annex B Temperature Uniformity Survey — Additional requirements to Annex M of ISO 10423:2009 and ASTM A991-10 (normative)
Annex C Verification of the heat treatment procedure — Example (informative)
Annex D Fasteners (normative)
Annex E Induction bending — Testing for qualification of bends without post-bend heat treatment (normative)
Annex F Assessment of testing laboratories (normative)
Annex G Manufacturing Procedure Conformity Record (MPCR) front page (normative)
ASME BPVC Section 2 Part C:2017
ASME BPVC Section 9:2017
ASTM A 370:2014 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASME BPVC Section 2 Part C:2017
ASME BPVC Section 9:2017
ASTM A 370:2014 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A 991/A 991M:2010 Standard Test Method for Conducting Temperature Uniformity Surveys of Furnaces Used to Heat Treat Steel Products
ASTM E 407:2007 Standard Practice for Microetching Metals and Alloys
EN 10204:2004 Metallic products - Types of inspection documents
ISO 10423:2009 Petroleum and natural gas industries -- Drilling and production equipment -- Wellhead and christmas tree equipment
ISO 10474:2013 Steel and steel products -- Inspection documents
ISO 14343:2017 Welding consumables -- Wire electrodes, strip electrodes, wires and rods for arc welding of stainless and heat resisting steels -- Classification
ISO 15590-1:2009 Petroleum and natural gas industries -- Induction bends, fittings and flanges for pipeline transportation systems -- Part 1: Induction bends
ISO 15614-1:2017 Specification and qualification of welding procedures for metallic materials -- Welding procedure test -- Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
ISO 3834-2:2005 Quality requirements for fusion welding of metallic materials -- Part 2: Comprehensive quality requirements
ISO 9000:2015 Quality management systems -- Fundamentals and vocabulary
ISO/IEC 17000:2004 Conformity assessment -- Vocabulary and general principles
ISO/IEC 17025:2017 General requirements for the competence of testing and calibration laboratories