ISO 2063-2:2017 specifies requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys. ISO 2063-2:2017 specifies requirements for coating manufacturers of surface preparation, thermal spraying, testing and post treatments, e.g. sealing of the coating. ISO 2063-2:2017 applies to metallic corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for repair on-site after assembly. Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a coating specification, are given. Recommendations are given for suitable process steps and quality assurance measures for new production and maintenance and for supervising of corrosion protection works. ISO 2063-2:2017 covers the application of thermal-sprayed zinc, aluminium and their alloys for protection against corrosion in the temperature range between ?50 °C to +200 °C. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of ISO 2063-2:2017. ISO 2063-2:2017 specifies requirements for the equipment, the working place and the qualification of the spray and testing personnel. NOTE ISO 2063-1:2017 is addressed to the designer and to the planning engineer of corrosion protection system.
Tämän julkaisun valmistelusta Suomessa vastaa Metalliteollisuuden Standardisointiyhdistys ry, puh. 09 19 231 (vaihde).
Sisällysluettelo
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements for the manufacturer
4.1 General
4.2 Qualification of the manufacturer
4.3 Coating specification for the thermal-sprayed coating
4.4 Assessment of the coating on the basis of reference areas
5 Quality assurance measures for the manufacturer
5.1 General
5.2 Assessment of the design to coatability
5.3 Establishing the manufacturing instructions — Manufacturing sequence plan
5.4 Establishing the thermal spray procedure specification
5.5 Qualification of the TSPS and scope of the TSPS
5.6 Qualification of the TSPS by a specific job reference qualification
5.7 Special job qualification by performance on mock-ups, if required
6 Manufacturing of thermal-sprayed coatings
6.1 General
6.2 Preparation of the surface to be coated
6.3 Thermal spraying
6.4 Sealing of the coating
6.5 Advice for welding in combination with thermal spraying
6.6 Thermal spraying of corrosion protected fastenings
7 Tests — Test procedures
7.1 General
7.2 Manufacturing of the accompanying specimens
7.3 Coating thickness
7.4 Appearance of the coating surface and tests
7.5 Defects in the coating and their repair
8 Health and safety and environment protection
9 Additional requirements for working on-site
9.1 General
9.2 Supervision of spraying on-site
9.3 Job reference qualification for spray personnel working on-site
9.4 Execution of spray works in the case of planned work on-site or not planned repairs on new manufactured parts
10 Execution of spray works on-site in the case of planned maintenance of a service operated coating
10.1 General
10.2 Pre-inspection for assessment of the repair possibility applied by thermal spraying
10.3 Execution of repair-works by thermal spraying
11 Tests — Test procedures
12 Documentation of the procedure and tests in the case of maintenance
13 Health and safety and environment protection on-site
Annex A Adhesion testing using the pull-off test in accordance with ISO 4624 (normative)
Annex B Documentation of the applied maintenance procedure, the thermal spray procedure and test results in the case of a planned maintenance (informative)
Annex C Documentation of the applied thermal spray procedure and test results in the case of a new manufacturing (informative)
Annex D Test certificate for job reference qualification for thermal sprayers working on-site in accordance with ISO 2063-2 (informative)
Annex E Test specimens — Spray positions (informative)
Annex F Assessment of the coatability (informative)
Annex G Bend test and its execution (informative)
Annex H Additional information for surface preparation (informative)
Annex I Further details for sealing (informative)
Annex J Further instructions for safety and activities on-site (informative)
Annex K Repair procedures of service loaded coatings and recommended repair procedures (informative)
4.3 Coating specification for the thermal-sprayed coating
4.4 Assessment of the coating on the basis of reference areas
5 Quality assurance measures for the manufacturer
5.1 General
5.2 Assessment of the design to coatability
5.3 Establishing the manufacturing instructions — Manufacturing sequence plan
5.4 Establishing the thermal spray procedure specification
5.5 Qualification of the TSPS and scope of the TSPS
5.6 Qualification of the TSPS by a specific job reference qualification
5.7 Special job qualification by performance on mock-ups, if required
6 Manufacturing of thermal-sprayed coatings
6.1 General
6.2 Preparation of the surface to be coated
6.3 Thermal spraying
6.4 Sealing of the coating
6.5 Advice for welding in combination with thermal spraying
6.6 Thermal spraying of corrosion protected fastenings
7 Tests — Test procedures
7.1 General
7.2 Manufacturing of the accompanying specimens
7.3 Coating thickness
7.4 Appearance of the coating surface and tests
7.5 Defects in the coating and their repair
8 Health and safety and environment protection
9 Additional requirements for working on-site
9.1 General
9.2 Supervision of spraying on-site
9.3 Job reference qualification for spray personnel working on-site
9.4 Execution of spray works in the case of planned work on-site or not planned repairs on new manufactured parts
10 Execution of spray works on-site in the case of planned maintenance of a service operated coating
10.1 General
10.2 Pre-inspection for assessment of the repair possibility applied by thermal spraying
10.3 Execution of repair-works by thermal spraying
11 Tests — Test procedures
12 Documentation of the procedure and tests in the case of maintenance
13 Health and safety and environment protection on-site
Annex A Adhesion testing using the pull-off test in accordance with ISO 4624 (normative)
Annex B Documentation of the applied maintenance procedure, the thermal spray procedure and test results in the case of a planned maintenance (informative)
Annex C Documentation of the applied thermal spray procedure and test results in the case of a new manufacturing (informative)
Annex D Test certificate for job reference qualification for thermal sprayers working on-site in accordance with ISO 2063-2 (informative)
Annex E Test specimens — Spray positions (informative)
Annex F Assessment of the coatability (informative)
Annex G Bend test and its execution (informative)
Annex H Additional information for surface preparation (informative)
Annex I Further details for sealing (informative)
Annex J Further instructions for safety and activities on-site (informative)
Annex K Repair procedures of service loaded coatings and recommended repair procedures (informative)
ISO 1463:2003 Metallic and oxide coatings -- Measurement of coating thickness -- Microscopical method
ISO 14916:2017 Thermal spraying -- Determination of tensile adhesive strength
ISO 14917:2017 Thermal spraying -- Terminology, classification
ISO 1463:2003 Metallic and oxide coatings -- Measurement of coating thickness -- Microscopical method
ISO 14916:2017 Thermal spraying -- Determination of tensile adhesive strength
ISO 14917:2017 Thermal spraying -- Terminology, classification
ISO 14918:1998 Thermal spraying -- Approval testing of thermal sprayers
ISO 14922-1:1999 Thermal spraying -- Quality requirements of thermally sprayed structures -- Part 1: Guidance for selection and use
ISO 14923:2003 Thermal spraying -- Characterization and testing of thermally sprayed coatings
ISO 2063-1:2017 Thermal spraying -- Zinc, aluminium and their alloys -- Part 1: Design considerations and quality requirements for corrosion protection systems
ISO 2178:2016 Non-magnetic coatings on magnetic substrates -- Measurement of coating thickness -- Magnetic method
ISO 4624:2016 Paints and varnishes -- Pull-off test for adhesion
ISO 8044:2015 Corrosion of metals and alloys -- Basic terms and definitions
ISO 8501-1:2007 Preparation of steel substrates before application of paints and related products -- Visual assessment of surface cleanliness -- Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
ISO 8503-1:2012 Preparation of steel substrates before application of paints and related products -- Surface roughness characteristics of blast-cleaned steel substrates -- Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces