Petroleum and natural gas industries. Design and operation of subsea production systems. Part 10: Specification for bonded flexible pipe (ISO 13628-10:2006)
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ISO 13628-10:2005 defines the technical requirements for safe, dimensionally and functionally interchangeable bonded flexible pipes that are designed and manufactured to uniform standards and criteria. Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. ISO 13628-10:2005 applies to bonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. ISO 13628-10:2005 applies to pipes with a design pressure greater than or equal to 1,5 MPa (15 bar). ISO 13628-10:2005 can be used for lower design pressure pipes, though the requirements of these pipes have not been specifically addressed. ISO 13628-10:2005 does not cover flexible pipes of unbonded structure nor to flexible pipe ancillary components and does not apply to flexible pipes for use in choke and kill line applications.. ISO 13628-10:2005 can be applied to flexible pipes that include non-metallic reinforcing layers, though no effort was made to address the specific and unique technological aspects of this product, and to a bonded construction pipe that includes a material or layer construction that is covered in ISO 13628-2. ISO 13628-10:2005 can be applied to flexible pipes for pile hammer, gas flare, water supply and jetting applications, though no effort was made to address the specific and unique technological aspects relating to each of these requirements.
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Sisällysluettelo
Foreword
Introduction
1 Scope
1.1 Purpose
1.2 Products
1.3 Applications
2 Normative references
3 Terms, definitions and abbreviations
3.1 Terms and definitions
3.2 Symbols and abbreviations
4 Functional requirements
4.1 General
4.2 Overall requirements
4.3 General design parameters
4.4 Internal fluid parameters
4.5 External environment
4.6 System requirements
5 Design requirements
5.1 Loads and load effects
5.2 Pipe design methodology
5.3 Pipe structure design
5.4 System design requirements
6 Materials
6.1 Material requirements
6.2 Qualification requirements
6.3 Quality assurance requirements
7 Manufacturing requirements
7.1 Quality assurance requirements
7.2 Carcass
7.3 Preparation of compound and calendering
7.4 Elastomer winding
7.5 Reinforcement armour layer
7.6 Insulation layers
7.7 End fitting
7.8 Curing process
7.9 Special processes
7.10 Manufacturing tolerances
7.11 Repairs
8 Documentation
8.1 General
8.2 Design premise
8.3 Design load report
8.4 Design report
8.5 Manufacturing quality plan
8.6 Fabrication specification
8.7 As-built documentation
8.8 Operation manual
9 Factory acceptance tests
9.1 General
9.2 Gauge test
9.3 Hydrostatic pressure test
9.4 Electrical continuity and resistance tests
9.5 Kerosene test
9.6 Vacuum test
10 Marking and packaging
10.1 Marking
10.2 Packaging
Annex A Purchasing guidelines (informative)
Annex B Bend stiffeners and bend restrictors (informative)
API RP 17B:2002
API STD 1104:1999
ASME BPVC Section 9:2004
API RP 17B:2002
API STD 1104:1999
ASME BPVC Section 9:2004
ASTM A 182/A 182Ma:2005
ASTM A 29/A 29M:2005 Standard Specification for Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements for
ASTM A 388/A 388M:2005 Standard Practice for Ultrasonic Examination of Steel Forgings
ASTM A 668/A 668M:2004 Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial Use
ASTM A 751:2001 Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products
ASTM C 177:2004 Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus
ASTM D 1418:2005 Standard Practice for Rubber and Rubber Latices—Nomenclature
ASTM D 2084:2001 Standard Test Method for Rubber Property—Vulcanization Using Oscillating Disk Cure Meter
ASTM D 256:2005 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
ASTM D 2583:1995 Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor
ASTM D 395:2003 Standard Test Methods for Rubber Property—Compression Set
ASTM D 412:1998 Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers—Tension
ASTM D 413:1998 Standard Test Methods for Rubber Property—Adhesion to Flexible Substrate
ASTM D 5028:1996 Standard Test Method for Curing Properties of Pultrusion Resins by Thermal Analysis
ASTM D 570:1998 Standard Test Method for Water Absorption of Plastics
ASTM D 664:2004 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration
ASTM D 695:2002 Standard Test Method for Compressive Properties of Rigid Plastics
ASTM D 746:2004 Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact
ASTM D 974:2004 Standard Test Method for Acid and Base Number by Color-Indicator Titration
ASTM E 1356:2003 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry
ASTM E 165:2002
ASTM E 328:2002 Standard Test Methods for Stress Relaxation Tests for Materials and Structures
ASTM E 428:2005 Standard Practice for Fabrication and Control of Metal, Other than Aluminum, Reference Blocks Used in Ultrasonic Testing (Withdrawn 2019)
ASTM E 92:1982 Standard Test Methods for Vickers Hardness and Knoop Hardness of Metallic Materials
ASTM E 94:2004
ASTM G 48:2003 Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride Solution
DIN 53505:2000
DIN 53516:1987
EN 10204:2004 Metallic products - Types of inspection documents
EN ISO 15607:2019 Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2019)
EN ISO 15609-1:2019 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2019)
EN ISO 15614-1:2017 Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2017, Corrected version 2017-10-01)
EN ISO 9606-1:2017 Qualification testing of welders - Fusion welding - Part 1: Steels (ISO 9606-1:2012 including Cor 1:2012 and Cor 2:2013)
ISO 10423:2003 Petroleum and natural gas industries -- Drilling and production equipment -- Wellhead and christmas tree equipment
ISO 10474:1991 Steel and steel products -- Inspection documents
ISO 13628-4:1999 Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 4: Subsea wellhead and tree equipment
ISO 13665:1997 Seamless and welded steel tubes for pressure purposes -- Magnetic particle inspection of the tube body for the detection of surface imperfections
ISO 15156-1:2009 Petroleum and natural gas industries -- Materials for use in H2S-containing environments in oil and gas production -- Part 1: General principles for selection of cracking-resistant materials
ISO 15156-2:2009 Petroleum and natural gas industries -- Materials for use in H2S-containing environments in oil and gas production -- Part 2: Cracking-resistant carbon and low-alloy steels, and the use of cast irons
ISO 15156-3:2009 Petroleum and natural gas industries -- Materials for use in H2S-containing environments in oil and gas production -- Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys
ISO 16120-1:2001 Non-alloy steel wire rod for conversion to wire -- Part 1: General requirements
ISO 1817:1999 Rubber, vulcanized -- Determination of the effect of liquids
ISO 2781:1988 Rubber, vulcanized -- Determination of density
ISO 34-2:1996 Rubber, vulcanized or thermoplastic -- Determination of tear strength -- Part 2: Small (Delft) test pieces
ISO 36:1999 Rubber, vulcanized or thermoplastic -- Determination of adhesion to textile fabric
ISO 37:2005 Rubber, vulcanized or thermoplastic -- Determination of tensile stress-strain properties
ISO 4647:1982 Rubber, vulcanized -- Determination of static adhesion to textile cord -- H-pull test
ISO 4649:2002 Rubber, vulcanized or thermoplastic -- Determination of abrasion resistance using a rotating cylindrical drum device
ISO 6506-1:1999 Metallic materials -- Brinell hardness test -- Part 1: Test method
ISO 6508-1:1999 Metallic materials -- Rockwell hardness test -- Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T)
ISO 6892:1998 Metallic materials -- Tensile testing at ambient temperature
ISO 75-1:2004 Plastics -- Determination of temperature of deflection under load -- Part 1: General test method
ISO 75-2:2004 Plastics -- Determination of temperature of deflection under load -- Part 2: Plastics and ebonite
ISO 75-3:2004 Plastics -- Determination of temperature of deflection under load -- Part 3: High-strength thermosetting laminates and long-fibre-reinforced plastics
ISO 812:1991 Rubber, vulcanized -- Determination of low-temperature brittleness
ISO 868:2003 Plastics and ebonite -- Determination of indentation hardness by means of a durometer (Shore hardness)