ISO 13631:2002 gives requirements and recommendations for the design, materials, fabrication, inspection, testing and preparation for shipment of packaged skid-mounted, reciprocating, separable or integral compressors with lubricated cylinders and their prime movers, for use in the petroleum and natural gas industries for the compression of hydrocarbon gas. It is also applicable to all necessary auxiliary equipment, such as water and gas coolers, silencers, emission control equipment, filters, separators, control panel, piping, etc., required to install an operable unit in compliance with the purchase specifications and with the intent of minimizing field construction and field-purchased equipment. ISO 13631:2002 is not applicable to the following: reciprocating compressors for petroleum and natural gas industries covered by ISO 13707; column-mounted compressors; non-lubricated compressors; compressors having trunk-type (automotive-type) pistons that also serve as crossheads; utility or instrument air compressors with a discharge gauge pressure of 0,9 MPa (9 bar) or less; compressors driven by diesel engine, gas turbine and steam turbine prime movers.
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Statutory requirements
5 General package requirements
5.1 Compressor package performance curves
5.2 Package arrangement
5.3 Drawings
5.4 Sound pressure level
5.5 Electrical area classification
5.6 Package installation
5.7 Torsional analysis
6 Compressor
6.1 General
6.2 Allowable speeds
6.3 Allowable discharge temperature
6.4 Rod loads
6.5 Compressor cylinders
6.6 Valves
6.7 Pistons, piston rods and piston rings
6.8 Crankcases, crankshafts, connecting rods, bearings and crossheads
6.9 Distance pieces
6.10 Packing cases and pressure packings
6.11 Compressor crankcase lubrication system
6.12 Compressor cylinder lubrication
6.13 Materials
6.14 Power transmission
7 Capacity control
7.1 General
7.2 Method of capacity control
7.3 Speed variation
7.4 Clearance variation
7.5 Bypass systems
7.6 Valve removal or unloading
7.7 Suction pressure limitation
8 Prime mover
8.1 General
8.2 Spark-ignited gas engines
8.3 Electric motors
9 Cooling system
9.1 General
9.2 Gas engine
9.3 Compressor
9.4 Types of coolers
9.5 Air-cooled heat exchangers
9.6 Arrangement and construction
10 Pressure vessels
10.1 General
10.2 Separators
10.3 Pulsation suppression devices
11 Piping and appurtenances
11.1 General
11.2 Design
11.3 Assembly
11.4 Connections
11.5 Fabrication
11.6 Seal welding
11.7 Sizes
11.8 Pipe material and sizes
11.9 Tubing material and sizes
11.10 Valves
11.11 Flange orientation
11.12 Plugs
11.13 Start-up screens
11.14 Lubricating oil piping requirements
11.15 Coolant piping requirements
11.16 Instrument piping requirements
11.17 Drain and vent piping
11.18 Relief valves
11.19 Blowdown valve
11.20 Thermowells
11.21 Insulation and/or guarding
12 Electrical systems
12.1 Codes
12.2 Power supply
12.3 Wiring
12.4 Maintenance
12.5 Insulation
12.6 Conduits and cable runs
12.7 Power installations
12.8 Earthing
12.9 Terminations
13 Instruments and controls
13.1 General
13.2 Instrument and control panel
13.3 Instrumentation
14 Shutdowns, alarms and annunciators
14.1 General
14.2 Minimum required shutdowns
14.3 Additional alarms and shutdowns
14.4 Annunciators
14.5 Switches
14.6 Emergency shutdown systems
14.7 Shutdown and alarm settings
15 Skids
15.1 General
15.2 Design
15.3 Construction
15.4 Walkways, stairs and platforms
16 Paint and painting
16.1 General
16.2 Surface preparation
16.3 Application
16.4 Items not to be painted
16.5 Paints
16.6 Air-cooled heat exchanger
17 Inspection and testing
17.1 General
17.2 Material inspection
17.3 Testing
17.4 Mechanical running tests
18 Marking
18.1 Rotation arrows
18.2 Material
18.3 Nameplates
19 Preparation for shipment
19.1 General
19.2 Protection
19.3 Shipment and storage
19.4 Crating
19.5 Manuals
20 Corrosive gases
20.1 General
20.2 Hydrogen sulfide
20.3 Carbon dioxide
21 Offshore and marine environments
21.1 General
21.2 Air-cooled heat exchangers
21.3 Skid
21.4 Control and shutdown systems
21.5 Instrumentation
21.6 Panel
21.7 Gas piping, tubing and appurtenances
21.8 Painting
21.9 Valves in gas service
Annex A Data sheets and check list (informative)
Annex B Volume bottle sizing (normative)
Annex C Typical sequence logic diagrams (informative)
Annex D Compliance of compressor components with NACE MR 0175 (informative)
Annex E Repairs to grey or nodular iron castings (informative)
ANSI/NACE MR 0175:2002
API RP 520 PT I:2000
API RP 520 PT II:2003
ANSI/NACE MR 0175:2002
API RP 520 PT I:2000
API RP 520 PT II:2003
API STD 1B:1964
ASME B1.1:2003
ASME B1.20.1:1983
ASME BPVC Section 8 Division 1:2010
ASME BPVC Section 8 Division 2:2010
ASME BPVC Section 8 Division 3:2010
ASTM A 320/A 320M:2011 Standard Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature Service
ASTM A 503:1975
ASTM A 536:1984 Standard Specification for Ductile Iron Castings
ASTM A 668/A 668M:2004 Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial Use
ASTM A 781/A 781M:2011 Standard Specification for Castings, Steel and Alloy, Common Requirements, for General Industrial Use
EN 10213-1:1995 Technical delivery conditions for steel castings for pressure purposes - Part 1: General
EN 10213-2:1995 Technical delivery conditions for steel castings for pressure purposes - Part 2: Steel grades for use at room temperature and elevated temperatures
EN 10213-3:1995 Technical delivery conditions for steel castings for pressure purposes - Part 3: Steel grades for use at low temperatures
EN 10213-4:1995 Technical delivery conditions for steel castings for pressure purposes - Part 4: Austenitic and austenitic-ferritic steel grades
EN 10269:2013 Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
EN 1561:1997 Founding - Grey cast irons
EN 1563:1997 Founding - Spheroidal graphite cast irons
IEC 60034-10:1975
IEC 60034-11:2004
IEC 60034-12:2002
IEC 60034-13:1980
IEC 60034-14:2003
IEC 60034-15:2009
IEC 60034-16-1:2011
IEC 60034-18-1:2010
IEC 60034-18-21:1992
IEC 60034-18-22:2000
IEC 60034-18-31:1992
IEC 60034-18-32:2010
IEC 60034-19:1995
IEC 60034-1:2010
IEC 60034-2-1:2007
IEC 60034-2-2:2010
IEC 60034-22:2009
IEC 60034-26:2006
IEC 60034-28:2007
IEC 60034-29:2008
IEC 60034-30:2008
IEC 60034-3:2007
IEC 60034-4:2008
IEC 60034-5:2000
IEC 60034-6:1991
IEC 60034-7:1992
IEC 60034-8:2007
IEC 60034-9:2003
IEC 60079-0:2011
IEC 60079-1-1:2002
IEC 60079-10-1:2008
IEC 60079-10-2:2009
IEC 60079-11:2011
IEC 60079-13:2010
IEC 60079-14:2007
IEC 60079-15:2010
IEC 60079-17:2007
IEC 60079-18:2009
IEC 60079-19:2010
IEC 60079-1:2007
IEC 60079-20-1:2010
IEC 60079-25:2010
IEC 60079-26:2006
IEC 60079-27:2008
IEC 60079-28:2006
IEC 60079-29-1:2007
IEC 60079-29-2:2007
IEC 60079-29-4:2009
IEC 60079-2:2007
IEC 60079-30-1:2007
IEC 60079-30-2:2007
IEC 60079-31:2008
IEC 60079-35-1:2011
IEC 60079-35-2:2011
IEC 60079-3:1990
IEC 60079-4:1975
IEC 60079-5:2007
IEC 60079-6:2007
IEC 60079-7:2006
IEC 60364-5-51:2005
IEC 60364-5-523:1999
IEC 60364-5-52:2009
IEC 60364-5-537:1981
IEC 60364-5-53:2001
IEC 60364-5-53:2001/A2:2015
IEC 60364-5-548:1996
IEC 60364-5-54:2011
IEC 60364-5-551:1994
IEC 60364-5-559:1999
IEC 60364-5-55:2011
IEC 60364-5-56:2009
IEC 60529:1989
IEC 60848:2002
IEC/TR 60079-12:1978
IEC/TR 60079-16:1990
IEC/TR2 60034-16-2:1991
IEC/TR2 60034-16-3:1996
IEC/TS 60034-17:2006
IEC/TS 60034-18-33:2010
IEC/TS 60034-18-34:2000
IEC/TS 60034-18-41:2006
IEC/TS 60034-18-42:2008
IEC/TS 60034-20-1:2002
IEC/TS 60034-23:2003
IEC/TS 60034-24:2009
IEC/TS 60034-25:2007
IEC/TS 60034-27:2006
IEC/TS 60034-31:2010
ISO 10441:2007 Petroleum, petrochemical and natural gas industries -- Flexible couplings for mechanical power transmission -- Special-purpose applications
ISO 13707:2000 Petroleum and natural gas industries -- Reciprocating compressors
ISO 14691:2008 Petroleum, petrochemical and natural gas industries -- Flexible couplings for mechanical power transmission -- General-purpose applications
ISO 15649:2001 Petroleum and natural gas industries -- Piping
ISO 1813:1998 Belt drives -- V-ribbed belts, joined V-belts and V-belts including wide section belts and hexagonal belts -- Electrical conductivity of antistatic belts: Characteristics and methods of test
ISO 185:2005 Grey cast irons -- Classification
ISO 261:1998 ISO general purpose metric screw threads -- General plan
ISO 262:1998 ISO general purpose metric screw threads -- Selected sizes for screws, bolts and nuts
ISO 263:1973 ISO inch screw threads -- General plan and selection for screws, bolts and nuts -- Diameter range 0,06 to 6 in
ISO 281:2007 Rolling bearings -- Dynamic load ratings and rating life
ISO 4126-1:1991 Safety valves -- Part 1: General requirements
ISO 4986:1992 Steel castings -- Magnetic particle inspection
ISO 5864:1993 ISO inch screw threads -- Allowances and tolerances
ISO 68-2:1998 ISO general-purpose screw threads -- Basic profile -- Part 2: Inch screw threads
ISO 7-1:1994 Pipe threads where pressure-tight joints are made on the threads -- Part 1: Dimensions, tolerances and designation
ISO 7005-1:2011 Pipe flanges -- Part 1: Steel flanges for industrial and general service piping systems
ISO 7005-2:1988 Metallic flanges -- Part 2: Cast iron flanges
ISO 8504-2:2000 Preparation of steel substrates before application of paints and related products -- Surface preparation methods -- Part 2: Abrasive blast-cleaning
ISO 9934-2:2002 Non-destructive testing -- Magnetic particle testing -- Part 2: Detection media
NEMA 250:1997