ISO 15136-1:2009 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings, functional evaluation, repair, handling and storage of progressing cavity pumps for use in the petroleum and natural gas industry. ISO 15136-1:2009 is applicable to those products meeting the definition of progressing cavity pumps (PCP) included herein. Connections to the drive string and tubulars are not covered in ISO 15136-1:2009. ISO 15136-1:2009 establishes requirements for characterization and testing of stator elastomer material, design validation and functional evaluation and provides information for PCP elastomer selection and testing, installation, start-up and operation guidelines, equipment selection and application guidelines, functional specification form, used pump evaluation, drive string selection and use, repair and reconditioning procedures and auxiliary equipment. Equipment not covered by the requirements of ISO 15136-1:2009 includes bottom-drive systems except for the PCP components, drive-string components and auxiliary equipment such as tag bars, gas separators and torque anchors.
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Abbreviated terms and symbols
5 Functional specification
5.1 General
5.2 PCP type description
5.3 Functional requirements
5.4 Design validation
5.5 Product functional evaluation
5.6 Quality control grades
5.7 Additional documentation
5.8 Additional requirements
6 Technical specification
6.1 General
6.2 Technical characteristics
6.3 Design criteria
6.4 Dimensional information
6.5 Performance ratings
6.6 Design verification
6.7 Design validation
6.8 Functional evaluation requirements
6.9 Allowable design changes
6.10 Scaling of design validation
7 Supplier/manufacturer requirements
7.1 General
7.2 Documentation and data control
7.3 Product identification
7.4 Quality
7.5 Raw materials certification
7.6 Additional processes applied to components
7.7 Traceability
7.8 Calibration systems
7.9 Examination and inspection
7.10 Manufacturing non-conformance
7.11 User/purchaser complaint returns
7.12 Product functional testing
8 Repair
9 Shipping, handling and storage
9.1 General
9.2 Preparation for shipment
9.3 Handling
9.4 Storage
Annex A Requirements for progressing cavity pump elastomers (normative)
Annex B Design validation (normative)
Annex C Functional evaluation (normative)
Annex D Optional information for PCP elastomer testing and selection (informative)
Annex E Installation guidelines (informative)
Annex F Operational guidelines (informative)
Annex G Supplemental information for PCP performance characteristics (informative)
Annex H Example user/purchaser PCP functional specification form (informative)
Annex I Analysis after use (informative)
Annex J Selection and use of drive-string equipment in PCP applications (informative)
API SPEC 11B:1998
ASTM D 2240:2005 Standard Test Method for Rubber Property—Durometer Hardness
ASTM D 412:2006 Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers-Tension
API SPEC 11B:1998
ASTM D 2240:2005 Standard Test Method for Rubber Property—Durometer Hardness
ASTM D 412:2006 Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers-Tension
ASTM D 429:2008 Standard Test Methods for Rubber Property—Adhesion to Rigid Substrates
ASTM D 471:2012 Standard Test Method for Rubber Property—Effect of Liquids
ASTM D 575:1991 Standard Test Methods for Rubber Properties in Compression
ASTM D 611:2007 Standard Test Methods for Aniline Point and Mixed Aniline Point of Petroleum Products and Hydrocarbon Solvents
ASTM D 623:2007 Standard Test Methods for Rubber Property—Heat Generation and Flexing Fatigue In Compression
ASTM D 624:2000 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
ISO 11960:2004 Petroleum and natural gas industries -- Steel pipes for use as casing or tubing for wells
ISO 15136-1:2009 Petroleum and natural gas industries -- Progressing cavity pump systems for artificial lift -- Part 1: Pumps
ISO 15136-2:2006 Petroleum and natural gas industries -- Progressing cavity pump systems for artificial lift -- Part 2: Surface-drive systems
ISO 15156-3:2009 Petroleum and natural gas industries -- Materials for use in H2S-containing environments in oil and gas production -- Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys
ISO 2977:1997 Petroleum products and hydrocarbon solvents -- Determination of aniline point and mixed aniline point
ISO 34-1:2004 Rubber, vulcanized or thermoplastic -- Determination of tear strength -- Part 1: Trouser, angle and crescent test pieces
ISO 37:2005 Rubber, vulcanized or thermoplastic -- Determination of tensile stress-strain properties
ISO 4662:2009 Rubber, vulcanized or thermoplastic -- Determination of rebound resilience
ISO 4666-1:2010 Rubber, vulcanized -- Determination of temperature rise and resistance to fatigue in flexometer testing -- Part 1: Basic principles
ISO 4666-2:2008 Rubber, vulcanized -- Determination of temperature rise and resistance to fatigue in flexometer testing -- Part 2: Rotary flexometer
ISO 4666-3:2010 Rubber, vulcanized -- Determination of temperature rise and resistance to fatigue in flexometer testing -- Part 3: Compression flexometer (constant-strain type)
ISO 4666-4:2007 Rubber, vulcanized -- Determination of temperature rise and resistance to fatigue in flexometer testing -- Part 4: Constant-stress flexometer
ISO 7619-1:2004 Rubber, vulcanized or thermoplastic -- Determination of indentation hardness -- Part 1: Durometer method (Shore hardness)
ISO 7743:2008 Rubber, vulcanized or thermoplastic -- Determination of compression stress-strain properties
ISO 815-1:2008 Rubber, vulcanized or thermoplastic -- Determination of compression set -- Part 1: At ambient or elevated temperatures
ISO 9712:2005 Non-destructive testing -- Qualification and certification of personnel