ISO 11439:2013 specifies minimum requirements for light-weight refillable gas cylinders intended only for the on-board storage of high pressure compressed natural gas as a fuel for automotive vehicles to which the cylinders are to be fixed. The service conditions do not cover external loadings that can arise from vehicle collisions, etc. ISO 11439:2013 covers cylinders of any seamless steel, seamless aluminium alloy or non-metallic material construction, using any design or method of manufacture suitable for the specified service conditions. It does not cover cylinders of stainless steel. ISO 11439:2013 uses 200 bar as a reference working pressure, but other working pressures can be used. Cylinders covered by ISO 11439:2013 are designated Type 1, Type 2, Type 3 and Type 4.
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Service conditions
4.1 General
4.2 Maximum pressures
4.3 Design number of filling cycles
4.4 Temperature range
4.5 Gas composition
4.6 External surfaces
5 Inspection and testing
6 Type approval procedure
6.1 General
6.2 Type approval
6.3 Statement of service
6.4 Design data
6.5 Manufacturing data
6.6 Fracture performance and non-destructive examination (NDE) defect size
6.7 Specification sheet
6.8 Additional supporting data
6.9 Type approval certificate
7 Requirements for type 1 metal cylinders
7.1 General
7.2 Materials
7.3 Design Requirements
7.4 Construction and workmanship
7.5 Prototype testing procedure
7.6 Batch tests
7.7 Tests on every cylinder
7.8 Batch acceptance certificate
7.9 Failure to meet test requirements
8 Requirements for type 2 hoop-wrapped cylinders
8.1 General
8.2 Materials
8.3 Design requirements
8.4 Construction and workmanship
8.5 Prototype testing procedure
8.6 Batch tests on liners and cylinders
8.7 Tests on every liner and cylinder
8.8 Batch acceptance certificate
8.9 Failure to meet test requirements
9 Requirements for type 3 fully-wrapped cylinders
9.1 General
9.2 Materials
9.3 Design requirements
9.4 Construction and workmanship
9.5 Prototype testing procedure
9.6 Batch tests on liners and cylinders
9.7 Tests on every liner and cylinder
9.8 Batch acceptance certificate
9.9 Failure to meet test requirements
10 Requirements for type 4 fully-wrapped composite cylinders
10.1 General
10.2 Materials
10.3 Design requirements
10.4 Construction and workmanship
10.5 Prototype testing procedure
10.6 Batch tests
10.7 Tests on every cylinder
10.8 Batch acceptance certificate
10.9 Failure to meet test requirements
11 Marking
12 Preparation for dispatch
Annex A Test methods and criteria (normative)
Annex B Ultrasonic examination (normative)
Annex C Non-destructive examination (NDE) defect size by flawed cylinder cycling (informative)
Annex D Report forms (informative)
Annex E Standard working pressures (informative)
Annex F Verification of stress ratios using strain gauges (informative)
Annex G Manufacturer’s instructions for handling, use and inspection of cylinders (informative)
ASTM D 1308:1987
ASTM D 2794:1993
ASTM D 3170:1987
ASTM D 1308:1987
ASTM D 2794:1993
ASTM D 3170:1987
ASTM D 3359:2009 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D 3418:2012 Standard Test Method for Transition Temperatures and Enthalpies of Fusion and Crystallization of Polymers by Differential Scanning Calorimetry
ASTM D 522a:1993
ASTM G 154:2006 Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials
ISO 14130:1997 Fibre-reinforced plastic composites -- Determination of apparent interlaminar shear strength by short-beam method
ISO 148-1:2009 Metallic materials -- Charpy pendulum impact test -- Part 1: Test method
ISO 15403-1:2006 Natural gas -- Natural gas for use as a compressed fuel for vehicles -- Part 1: Designation of the quality
ISO 15500-13:2012 Road vehicles -- Compressed natural gas (CNG) fuel system components -- Part 13: Pressure relief device (PRD)
ISO 2808:2007 Paints and varnishes -- Determination of film thickness
ISO 306:2004 Plastics -- Thermoplastic materials -- Determination of Vicat softening temperature (VST)
ISO 527-2:2012 Plastics -- Determination of tensile properties -- Part 2: Test conditions for moulding and extrusion plastics
ISO 6506-1:2005 Metallic materials -- Brinell hardness test -- Part 1: Test method
ISO 6892-1:2009 Metallic materials -- Tensile testing -- Part 1: Method of test at room temperature
ISO 7866:2012 Gas cylinders -- Refillable seamless aluminium alloy gas cylinders -- Design, construction and testing
ISO 9227:2012 Corrosion tests in artificial atmospheres -- Salt spray tests
ISO 9712:2012 Non-destructive testing -- Qualification and certification of NDT personnel
ISO 9809-1:2010 Gas cylinders -- Refillable seamless steel gas cylinders -- Design, construction and testing -- Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa
ISO 9809-2:2010 Gas cylinders -- Refillable seamless steel gas cylinders -- Design, construction and testing -- Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa
ISO 9809-3:2010 Gas cylinders -- Refillable seamless steel gas cylinders -- Design, construction and testing -- Part 3: Normalized steel cylinders
ISO/TR 15403-2:2006 Natural gas - Natural gas for use as a compressed fuel for vehicles -- Part 2: Specification of the quality
NACE TM 0177:1996