ISO 23125:2014 specifies the requirements and/or measures to eliminate the hazards or reduce the risks in the following groups of turning machines and turning centres, which are designed primarily to shape metal by cutting.
Group 1: Manually controlled turning machines without numerical control. Group 2: Manually controlled turning machines with limited numerically controlled capability. Group 3: Numerically controlled turning machines and turning centres. Group 4: Single- or multi-spindle automatic turning machines.
It covers the significant hazards and applies to ancillary devices (e.g. for workpieces, tools and work clamping devices, handling devices and chip handling equipment), which are integral to the machine. ISO 23125:2014 also applies to machines which are integrated into an automatic production line or turning cell inasmuch as the hazards and risks arising are comparable to those of machines working separately.
Tämän julkaisun valmistelusta Suomessa vastaa Metalliteollisuuden Standardisointiyhdistys ry, puh. 09 19 231 (vaihde).
Sisällysluettelo
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
3.1 General terms
3.2 Terms related to parts of turning machines
3.3 Terms related to modes of operation — Mandatory and optional modes of operation for turning machines
3.4 Terms related to sizes and groups of turning machines defined
3.5 Terms related to maximum permissible spindle speeds and axes feeds
4 List of significant hazards
4.1 General
4.2 Main hazard zones
4.3 Significant hazards and hazardous situations covered by this International Standard
5 Safety requirements and/or protective measures
5.1 General requirements
5.2 Specific requirements resulting from mechanical hazards identified in Clause 4
5.3 Specific requirements resulting from electrical hazards
5.4 Specific requirements resulting from noise hazards
5.5 Specific requirements resulting from radiation hazards
5.6 Specific requirements resulting from material or substance hazards
5.7 Specific requirements resulting from neglect of ergonomic principles hazards
5.8 Specific requirements resulting from unexpected start-up, over-run or over-speed hazards
5.9 Specific requirements resulting from variation in rotational speed of tool hazards
5.10 Specific requirements resulting from failure of the power supply hazards
5.11 Specific requirements resulting from failure of the control circuit hazards
5.12 Specific requirements resulting from errors of fitting hazards
5.13 Specific requirements resulting from ejected fluids or objects hazards
5.14 Specific requirements resulting from loss of stability hazards
5.15 Specific requirements resulting from slips, trips and fall of persons hazards
5.16 Verification of the safety requirements and/or protective measures
6 Information for use
6.1 Marking
6.2 Instruction for use
Annex A Impact test method for guards on turning machines (normative)
Annex B Test equipment for impact test and examples of materials (informative)
Annex C Calculation of direct impact energy (informative)
Annex D Example of checklist for safety functions (informative)
Annex E Examples of exhaust and extinguishing systems (informative)
Annex F Example of the determination of performance level for interlocked guard (informative)
EN 1837:1999+A1:2009 Safety of machinery - Integral lighting of machines
EN 954-1:1996 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
IEC 60204-1 Edition 5.1:2009
EN 1837:1999+A1:2009 Safety of machinery - Integral lighting of machines
EN 954-1:1996 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
IEC 60204-1 Edition 5.1:2009
IEC 60529:1989
IEC 60825-1:2007
IEC 61000-6-2:2005
IEC 61000-6-4 Edition 2.1:2011
IEC 61800-5-2:2007
ISO 10218-2:2011 Robots and robotic devices -- Safety requirements for industrial robots -- Part 2: Robot systems and integration
ISO 11161:2007 Safety of machinery -- Integrated manufacturing systems -- Basic requirements
ISO 11161:2007/Amd 1:2010
ISO 11202:2010 Acoustics -- Noise emitted by machinery and equipment -- Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
ISO 11204:2010 Acoustics -- Noise emitted by machinery and equipment -- Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections
ISO 11228-1:2003 Ergonomics -- Manual handling -- Part 1: Lifting and carrying
ISO 11228-2:2007 Ergonomics -- Manual handling -- Part 2: Pushing and pulling
ISO 11228-3:2007 Ergonomics -- Manual handling -- Part 3: Handling of low loads at high frequency
ISO 12100:2010 Safety of machinery -- General principles for design -- Risk assessment and risk reduction
ISO 13849-1:2006 Safety of machinery -- Safety-related parts of control systems -- Part 1: General principles for design
ISO 13849-2:2003 Safety of machinery -- Safety-related parts of control systems -- Part 2: Validation
ISO 13850:2006 Safety of machinery -- Emergency stop -- Principles for design
ISO 13851:2002 Safety of machinery -- Two-hand control devices -- Functional aspects and design principles
ISO 13854:1996 Safety of machinery -- Minimum gaps to avoid crushing of parts of the human body
ISO 13855:2010 Safety of machinery -- Positioning of safeguards with respect to the approach speeds of parts of the human body
ISO 13856-2:2005 Safety of machinery -- Pressure-sensitive protective devices -- Part 2: General principles for the design and testing of pressure-sensitive edges and pressure-sensitive bars
ISO 13856-3:2013 Safety of machinery -- Pressure-sensitive protective devices -- Part 3: General principles for design and testing of pressure-sensitive bumpers, plates, wires and similar devices
ISO 13857:2008 Safety of machinery -- Safety distances to prevent hazard zones being reached by upper and lower limbs
ISO 14118:2000 Safety of machinery -- Prevention of unexpected start-up
ISO 14119:2013 Safety of machinery -- Interlocking devices associated with guards -- Principles for design and selection
ISO 14120:2002 Safety of machinery -- Guards -- General requirements for the design and construction of fixed and movable guards
ISO 14122-1:2001 Safety of machinery -- Permanent means of access to machinery -- Part 1: Choice of fixed means of access between two levels
ISO 14122-2:2001 Safety of machinery -- Permanent means of access to machinery -- Part 2: Working platforms and walkways
ISO 14122-3:2001 Safety of machinery -- Permanent means of access to machinery -- Part 3: Stairs, stepladders and guard-rails
ISO 14122-4:2004 Safety of machinery -- Permanent means of access to machinery -- Part 4: Fixed ladders
ISO 14159:2002 Safety of machinery -- Hygiene requirements for the design of machinery
ISO 15534-1:2000 Ergonomic design for the safety of machinery -- Part 1: Principles for determining the dimensions required for openings for whole-body access into machinery
ISO 15534-2:2000 Ergonomic design for the safety of machinery -- Part 2: Principles for determining the dimensions required for access openings
ISO 16156:2004 Machine-tools safety -- Safety requirements for the design and construction of work holding chucks
ISO 230-5:2000 Test code for machine tools -- Part 5: Determination of the noise emission
ISO 3744:2010 Acoustics -- Determination of sound power levels and sound energy levels of noise sources using sound pressure -- Engineering methods for an essentially free field over a reflecting plane
ISO 3746:2010 Acoustics -- Determination of sound power levels and sound energy levels of noise sources using sound pressure -- Survey method using an enveloping measurement surface over a reflecting plane
ISO 4413:2010 Hydraulic fluid power -- General rules and safety requirements for systems and their components
ISO 4414:2010 Pneumatic fluid power -- General rules and safety requirements for systems and their components
ISO 447:1984 Machine tools -- Direction of operation of controls
ISO 4871:1996 Acoustics -- Declaration and verification of noise emission values of machinery and equipment
ISO 6385:2004 Ergonomic principles in the design of work systems
ISO 702-1:2009 Machine tools -- Connecting dimensions of spindle noses and work holding chucks -- Part 1: Conical connection
ISO 702-2 Technical Corrigendum 1:2009
ISO 702-2:2007 Machine tools -- Connecting dimensions of spindle noses and work holding chucks -- Part 2: Camlock type
ISO 702-3:2007 Machine tools -- Connecting dimensions of spindle noses and work holding chucks -- Part 3: Bayonet type
ISO 702-4:2004 Machine tools -- Connecting dimensions of spindle noses and work holding chucks -- Part 4: Cylindrical connection
ISO 841:2001 Industrial automation systems and integration -- Numerical control of machines -- Coordinate system and motion nomenclature
ISO 8525:2008 Airborne noise emitted by machine tools -- Operating conditions for metal-cutting machines
ISO 9241-110:2006 Ergonomics of human-system interaction -- Part 110: Dialogue principles
ISO 9241-11:1998 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 11: Guidance on usability
ISO 9241-129:2010 Ergonomics of human-system interaction -- Part 129: Guidance on software individualization
ISO 9241-12:1998 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 12: Presentation of information
ISO 9241-13:1998 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 13: User guidance
ISO 9241-143:2012 Ergonomics of human-system interaction -- Part 143: Forms
ISO 9241-14:1997 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 14: Menu dialogues
ISO 9241-151:2008 Ergonomics of human-system interaction -- Part 151: Guidance on World Wide Web user interfaces
ISO 9241-154:2013 Ergonomics of human-system interaction -- Part 154: Interactive voice response (IVR) applications
ISO 9241-15:1997 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 15: Command dialogues
ISO 9241-16:1999 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 16: Direct manipulation dialogues
ISO 9241-171:2008 Ergonomics of human-system interaction -- Part 171: Guidance on software accessibility
ISO 9241-1:1997 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 1: General introduction
ISO 9241-1:1997/Amd 1:2001
ISO 9241-20:2008 Ergonomics of human-system interaction -- Part 20: Accessibility guidelines for information/communication technology (ICT) equipment and services
ISO 9241-210:2010 Ergonomics of human-system interaction -- Part 210: Human-centred design for interactive systems
ISO 9241-2:1992 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 2: Guidance on task requirements
ISO 9241-300:2008 Ergonomics of human-system interaction -- Part 300: Introduction to electronic visual display requirements
ISO 9241-302:2008 Ergonomics of human-system interaction -- Part 302: Terminology for electronic visual displays
ISO 9241-303:2011 Ergonomics of human-system interaction -- Part 303: Requirements for electronic visual displays
ISO 9241-304:2008 Ergonomics of human-system interaction -- Part 304: User performance test methods for electronic visual displays
ISO 9241-305:2008 Ergonomics of human-system interaction -- Part 305: Optical laboratory test methods for electronic visual displays
ISO 9241-306:2008 Ergonomics of human-system interaction -- Part 306: Field assessment methods for electronic visual displays
ISO 9241-307:2008 Ergonomics of human-system interaction -- Part 307: Analysis and compliance test methods for electronic visual displays
ISO 9241-400:2007 Ergonomics of human--system interaction -- Part 400: Principles and requirements for physical input devices
ISO 9241-410:2008 Ergonomics of human-system interaction -- Part 410: Design criteria for physical input devices
ISO 9241-410:2008/Amd 1:2012
ISO 9241-420:2011 Ergonomics of human-system interaction -- Part 420: Selection of physical input devices
ISO 9241-5:1998 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 5: Workstation layout and postural requirements
ISO 9241-6:1999 Ergonomic requirements for office work with visual display terminals (VDTs) -- Part 6: Guidance on the work environment
ISO 9241-910:2011 Ergonomics of human-system interaction -- Part 910: Framework for tactile and haptic interaction
ISO 9241-920:2009 Ergonomics of human-system interaction -- Part 920: Guidance on tactile and haptic interactions
ISO 9355-1:1999 Ergonomic requirements for the design of displays and control actuators -- Part 1: Human interactions with displays and control actuators
ISO 9355-2:1999 Ergonomic requirements for the design of displays and control actuators -- Part 2: Displays
ISO 9355-3:2006 Ergonomic requirements for the design of displays and control actuators -- Part 3: Control actuators
ISO/TR 11688-1:1995 Acoustics -- Recommended practice for the design of low-noise machinery and equipment -- Part 1: Planning