ISO 14555:2017 covers arc stud welding of metallic materials subject to static and fatigue loading. It specifies requirements that are particular to stud welding, in relation to welding knowledge, quality requirements, welding procedure specification, welding procedure qualification, qualification testing of operators and testing of production welds. ISO 14555:2017 is appropriate where it is necessary to demonstrate the capability of a manufacturer to produce welded construction of a specified quality. NOTE General quality requirements for fusion welding of metallic materials are given in ISO 3834-1, ISO 3834-2, ISO 3834-3, ISO 3834-4 and ISO 3834-5. ISO 14555:2017 has been prepared in a comprehensive manner, with a view to it being used as a reference in contracts. The requirements contained within it can be adopted in full, or partially, if certain requirements are not relevant to a particular construction (see Annex B). For processing of stud welding, see Annex A.
Tämän julkaisun valmistelusta Suomessa vastaa Metalliteollisuuden Standardisointiyhdistys ry, puh. 09 19 231 (vaihde).
Sisällysluettelo
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Symbols and abbreviated terms
4.1 Symbols
4.2 Abbreviated terms
5 Technical review
6 Welding personnel
6.1 Stud-welding operators
6.2 Welding coordination
7 Equipment
7.1 Production equipment
7.2 Description of the equipment
7.3 Maintenance
8 Production planning
9 Welding procedure specification (WPS)
9.1 General
9.2 Information related to the manufacturer
9.3 Information related to the parent material
9.4 Welding process
9.5 Joint
9.6 Studs
9.7 Auxiliaries
9.8 Power source
9.9 Movable fixtures
9.10 Welding variables
9.11 Thermal conditions
9.12 Post-weld heat-treatment
9.13 Non-thermal treatment after welding
10 Welding procedure qualification
10.1 Principles
10.2 Welding procedure tests
10.3 Pre-production tests
10.4 Previous experience
10.5 Welding procedure qualification record (WPQR)
11 Examination and testing
11.1 General
11.2 Visual examination
11.3 Bend testing
11.4 Tensile testing
11.5 Torque test
11.6 Macro examination
11.7 Radiographic examination
11.8 Ring test
12 Acceptance criteria
12.1 General
12.2 Acceptance criteria for visual examination
12.3 Acceptance criteria for bend testing
12.4 Acceptance criteria for tensile testing
12.5 Acceptance criteria for torque testing
12.6 Acceptance criteria for macro examination
12.7 Acceptance criteria for radiographic examination
12.8 Acceptance criteria for ring tests
12.9 Acceptance criteria for additional tests
13 Workmanship
14 Process control
14.1 General
14.2 Production test
14.3 Simplified production test
14.4 Re-testing for production test or simplified production test
14.5 Production surveillance
14.6 Production surveillance record
14.7 Non-conformance and corrective actions
14.8 Calibration of the measuring and testing equipment
Annex A Processing of stud welding (informative)
Annex B Quality requirements for stud welding (normative)
Annex C Manufacturer’s welding procedure specification (WPS) (informative)
Annex D Welding procedure qualification record form (WPQR) (for drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding) (informative)
Annex E Welding procedure qualification record form (WPQR) (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) (informative)
Annex F Test results — Production test (for drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding) (informative)
Annex G Test results — Production test (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) (informative)
Annex H Example of production surveillance record (informative)
10.5 Welding procedure qualification record (WPQR)
11 Examination and testing
11.1 General
11.2 Visual examination
11.3 Bend testing
11.4 Tensile testing
11.5 Torque test
11.6 Macro examination
11.7 Radiographic examination
11.8 Ring test
12 Acceptance criteria
12.1 General
12.2 Acceptance criteria for visual examination
12.3 Acceptance criteria for bend testing
12.4 Acceptance criteria for tensile testing
12.5 Acceptance criteria for torque testing
12.6 Acceptance criteria for macro examination
12.7 Acceptance criteria for radiographic examination
12.8 Acceptance criteria for ring tests
12.9 Acceptance criteria for additional tests
13 Workmanship
14 Process control
14.1 General
14.2 Production test
14.3 Simplified production test
14.4 Re-testing for production test or simplified production test
14.5 Production surveillance
14.6 Production surveillance record
14.7 Non-conformance and corrective actions
14.8 Calibration of the measuring and testing equipment
Annex A Processing of stud welding (informative)
Annex B Quality requirements for stud welding (normative)
Annex C Manufacturer’s welding procedure specification (WPS) (informative)
Annex D Welding procedure qualification record form (WPQR) (for drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding) (informative)
Annex E Welding procedure qualification record form (WPQR) (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) (informative)
Annex F Test results — Production test (for drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding) (informative)
Annex G Test results — Production test (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) (informative)
Annex H Example of production surveillance record (informative)
25901-3 Welding and allied processes -- Vocabulary -- Part 3: Welding processes
ISO 13918:2008 Welding -- Studs and ceramic ferrules for arc stud welding
ISO 14175:2008 Welding consumables -- Gases and gas mixtures for fusion welding and allied processes
25901-3 Welding and allied processes -- Vocabulary -- Part 3: Welding processes
ISO 13918:2008 Welding -- Studs and ceramic ferrules for arc stud welding
ISO 14175:2008 Welding consumables -- Gases and gas mixtures for fusion welding and allied processes
ISO 14731:2006 Welding coordination -- Tasks and responsibilities
ISO 14732:2013 Welding personnel -- Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials
ISO 15607:2003 Specification and qualification of welding procedures for metallic materials -- General rules
ISO 15611:2003 Specification and qualification of welding procedures for metallic materials -- Qualification based on previous welding experience
ISO 15613:2004 Specification and qualification of welding procedures for metallic materials -- Qualification based on pre-production welding test
ISO 17636-1:2013 Non-destructive testing of welds -- Radiographic testing -- Part 1: X- and gamma-ray techniques with film
ISO 17636-2:2013 Non-destructive testing of welds -- Radiographic testing -- Part 2: X- and gamma-ray techniques with digital detectors
ISO 3834-1:2005 Quality requirements for fusion welding of metallic materials -- Part 1: Criteria for the selection of the appropriate level of quality requirements
ISO 3834-2:2005 Quality requirements for fusion welding of metallic materials -- Part 2: Comprehensive quality requirements
ISO 3834-3:2005 Quality requirements for fusion welding of metallic materials -- Part 3: Standard quality requirements
ISO 3834-4:2005 Quality requirements for fusion welding of metallic materials -- Part 4: Elementary quality requirements
ISO 4063:2009 Welding and allied processes -- Nomenclature of processes and reference numbers
ISO 6947:2011 Welding and allied processes -- Welding positions
ISO 9606-1:2012 Qualification testing of welders -- Fusion welding -- Part 1: Steels
ISO 9606-2:2004 Qualification test of welders -- Fusion welding -- Part 2: Aluminium and aluminium alloys
ISO/TR 15608:2017 Welding -- Guidelines for a metallic materials grouping system
ISO/TR 25901-3:2016 Welding and allied processes -- Vocabulary -- Part 3: Welding processes