Petroleum, petrochemical and natural gas industries. External corrosion protection of risers by coatings and linings. Part 1: Elastomeric coating systems-polychloroprene or EPDM (ISO 18797-1:2016)
Tuote ladattavissa hetiToimitusaika on noin 1 - 2 työpäivääToimitusaika on 3 - 5 työpäivää.
ISO 18797-1:2016 specifies the minimum requirements for materials selection, surface preparation, application, inspection, testing, qualification and acceptance criteria of external coating for steel risers pipes used in the splash zone, their field joints and clamps/guides, using an elastomeric protective coating based on polychloroprene, EPDM or equivalent. This is applicable for new construction and repair of applied pipes before installation. Maintenance requirements and field repairs are covered in ISO 18797-2. ISO 18797-1:2016 also specifies the requirements for transportation, handling and storage of riser pipes before and after surface preparation and coating application.
Tämän julkaisun valmistelusta Suomessa vastaa SFS Suomen Standardit, puh. 09 149 9331.
Sisällysluettelo
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Abbreviated terms
5 Pre-work requirements
5.1 General
5.2 Health, safety and environmental (HSE)
5.3 Qualification of coating/lining application and inspection personnel
6 Materials
6.1 General requirements
6.2 Material requirements
6.3 Materials packing, handling and storage
6.4 Coating materials
7 Bare pipes transportation, handling and storage
7.1 Transportation and handling of pipes
7.2 Storage of pipes
8 Surface preparation
8.1 General
8.2 Pipe imperfections/damages removal
8.3 Contaminants removal
8.4 Abrasive blast cleaning
9 Coating application for risers
9.1 General
9.2 Priming and coating on abrasive blast-cleaned surface
9.3 Polychloroprene or EPDM application and vulcanization
9.4 Manual coating application on clamps, guides, bolt holes, inner sections of flanges and pipe section used for modifications at worksites
9.5 Coating application of field joints
9.6 Coating repair
10 Inspection and testing
10.1 General
10.2 Testing of elastomer properties
10.3 Inspection/testing of coated pipes
10.4 Inspection and testing of field joint coating
10.5 Test reports and certificate of compliance
11 Coating damage/defect repair
11.1 Defect acceptance criteria
11.2 Repair procedures
12 Handling and stacking of coated pipes
13 Quality requirements
14 Documentation
Annex A Contents in a batch certificate (informative)
Annex B Physical properties of polychloroprene or EPDM elastomer (normative)
Annex C Riser pipe external coating progress chart (normative)
API RP 5L 1:2009
API RP 5LW:2009
ASTM D 2084:2011 Standard Test Method for Rubber Property—Vulcanization Using Oscillating Disk Cure Meter
API RP 5L 1:2009
API RP 5LW:2009
ASTM D 2084:2011 Standard Test Method for Rubber Property—Vulcanization Using Oscillating Disk Cure Meter
ASTM D 4285:1983 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 5162:2015 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 5894:2016 Standard Practice for Cyclic Salt Fog/UV Exposure of Painted Metal, (Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)
EN 10204:2004 Metallic products - Types of inspection documents
EN 12664:2001 Thermal performance of building materials and products - Determination of thermal resistance by means of guarded hot plate and heat flow meter methods - Dry and moist products of medium and low thermal resistance
EN 14879-4:2007 Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 4: Linings on metallic components
ISO 10474:2013 Steel and steel products -- Inspection documents
ISO 11126-1 Technical Corrigendum 1:1997
ISO 11126-1 Technical Corrigendum 2:1997
ISO 11126-10:2000 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 10: Almandite garnet
ISO 11126-1:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 1: General introduction and classification
ISO 11126-3:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 3: Copper refinery slag
ISO 11126-4:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 4: Coal furnace slag
ISO 11126-5:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 5: Nickel refinery slag
ISO 11126-6:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 6: Iron furnace slag
ISO 11126-7 Technical Corrigendum 1:1999
ISO 11126-7:1995 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 7: Fused aluminium oxide
ISO 11126-8:1993 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 8: Olivine sand
ISO 11126-9:1999 Preparation of steel substrates before application of paints and related products -- Specifications for non-metallic blast-cleaning abrasives -- Part 9: Staurolite
ISO 1431-1:2012 Rubber, vulcanized or thermoplastic -- Resistance to ozone cracking -- Part 1: Static and dynamic strain testing
ISO 1817:2015 Rubber, vulcanized or thermoplastic -- Determination of the effect of liquids
ISO 21457:2010 Petroleum, petrochemical and natural gas industries -- Materials selection and corrosion control for oil and gas production systems
ISO 21809-3:2016 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems -- Part 3: Field joint coatings
ISO 2781:2008 Rubber, vulcanized or thermoplastic -- Determination of density
ISO 2812-2:2007 Paints and varnishes -- Determination of resistance to liquids -- Part 2: Water immersion method
ISO 29601:2011 Paints and varnishes -- Corrosion protection by protective paint systems -- Assessment of porosity in a dry film
ISO 34-1:2015 Rubber, vulcanized or thermoplastic -- Determination of tear strength -- Part 1: Trouser, angle and crescent test pieces
ISO 34-2:2015 Rubber, vulcanized or thermoplastic -- Determination of tear strength -- Part 2: Small (Delft) test pieces
ISO 37:2011 Rubber, vulcanized or thermoplastic -- Determination of tensile stress-strain properties
ISO 4649:2010 Rubber, vulcanized or thermoplastic -- Determination of abrasion resistance using a rotating cylindrical drum device
ISO 48:2010 Rubber, vulcanized or thermoplastic -- Determination of hardness (hardness between 10 IRHD and 100 IRHD)
ISO 6502:2016 Rubber -- Guide to the use of curemeters
ISO 7619-1:2010 Rubber, vulcanized or thermoplastic -- Determination of indentation hardness -- Part 1: Durometer method (Shore hardness)
ISO 813:2016 Rubber, vulcanized or thermoplastic -- Determination of adhesion to a rigid substrate -- 90 degree peel method
ISO 814:2011 Rubber, vulcanized or thermoplastic -- Determination of adhesion to metal -- Two-plate method
ISO 815-1:2014 Rubber, vulcanized or thermoplastic -- Determination of compression set -- Part 1: At ambient or elevated temperatures
ISO 815-2:2014 Rubber, vulcanized or thermoplastic -- Determination of compression set -- Part 2: At low temperatures
ISO 8501-1:2007 Preparation of steel substrates before application of paints and related products -- Visual assessment of surface cleanliness -- Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
ISO 8502-2:2005 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 2: Laboratory determination of chloride on cleaned surfaces
ISO 8502-3:1992 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)
ISO 8502-4:1993 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 4: Guidance on the estimation of the probability of condensation prior to paint application
ISO 8502-5:1998 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 5: Measurement of chloride on steel surfaces prepared for painting (ion detection tube method)
ISO 8502-6:2006 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 6: Extraction of soluble contaminants for analysis -- The Bresle method
ISO 8502-9:1998 Preparation of steel substrates before application of paints and related products -- Tests for the assessment of surface cleanliness -- Part 9: Field method for the conductometric determination of water-soluble salts
ISO 8503-2:2012 Preparation of steel substrates before application of paints and related products -- Surface roughness characteristics of blast-cleaned steel substrates -- Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel -- Comparator procedure
ISO 8503-4:2012 Preparation of steel substrates before application of paints and related products -- Surface roughness characteristics of blast-cleaned steel substrates -- Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile -- Stylus instrument procedure
ISO 8503-5:2003 Preparation of steel substrates before application of paints and related products -- Surface roughness characteristics of blast-cleaned steel substrates -- Part 5: Replica tape method for the determination of the surface profile
SSPC-AB 2:1996
SSPC-PA 2:2015
SSPC-SP 1:1982